User manual GRASS VALLEY KAYENNE XL PACKAGE 7.0.3 INSTALLATION AND SERVICE MANUAL REV 8-2010

[. . . ] Kayenne XL Package KAYAK HD DIGITAL PRODUCTION SWITCHER Installation and Service Manual Software Version 7. 0. 3 071870003 AUGUST 2010 Affiliate with the N. V. KEMA in The Netherlands CERTIFICATE Certificate Number: 510040. 001 The Quality System of: Thomson Inc, and it's wordwide Grass Valley division affiliates DBA GRASS VALLEY Headquarters 400 Providence Mine Rd Nevada City, CA 95959 United States Kapittelweg 10 4827 HG Breda The Nederlands Rue du Clos Courtel CS 31719 35517 Cesson-Sevigné Cedex France 40 Rue de Bray 2 Rue des Landelles 35510 Cesson Sevigné France Carl-Benz-Strasse 6-8 67105 Schifferstadt Germany 15655 SW Greystone Ct. Beaverton, OR 97006 United States 7140 Baymeadows Way Ste 101 Jacksonville, FL 32256 United States 1 rue de l'Hautil Z. I. des Boutries BP 150 78702 Conflans-Sainte Honorine Cedex France Spinnereistrasse 5 CH-5300 Turgi Switzerland 10 Presidential Way Suite 300 Woburn, MA 01801 United States 2300 So. [. . . ] One additional power supply provides redundancy. Kayenne XL Package -- Installation and Service Manual 8623266_38 8448_01_r1 71 Section 3 -- Kayak HD Frames Panel Control Unit (PCU) PCU Dimensions Figure 49. Panel Control Unit, Front View Dimensions 132. 6 mm 5. 22 in. 8623266_09 483 mm 19. 0 in. 72 Kayenne XL Package -- Installation and Service Manual Panel Control Unit (PCU) Figure 50. Panel Control Unit, Top View Dimensions 442. 0 mm 17. 4 in. 18. 0 mm 0. 71 in. 530. 9 mm 20. 90 in. 39. 6 mm 1. 56 in. Kayenne XL Package -- Installation and Service Manual 8623266_10 73 Section 3 -- Kayak HD Frames PCU Frame Rack Mounting Figure 51. Panel Control Unit Rack Installation and Cooling Airflow Air Exhaust Rear Rack Support 74 Kayenne XL Package -- Installation and Service Manual 8621266_37 Air Intake Panel Control Unit (PCU) PCU Connectors Figure 52. Panel Control Unit, Front View Panel Processor Serial Port Panel AT Com 1 Status Reset Keyboard VGA Display & Compact USB (2) Display Boot Switch Flash Menu Processor Power Serial Port Menu AT Switch Com 1 Keyboard Reset Status VGA Display & USB (2) Display Boot Switch Chassis Fan OFF ON 100-240V AC Power Supply 1 Redundant AC Power Supply 2 (option) Second Menu Processor (Option) Air Filter Figure 53. Panel Control Unit, Rear View LAN (Internal Switch Panel with 6 Ports) Main LAN ETHERNET SWITCH 2 Menu Panel 1 Panel Aux LAN MENU 1 2 Menu Panel 2 1 2 Panel Stripe Connectors (8) PANELS 3 4 5 6 7 8 1 3 PANEL MAIN RS422/485 Serial Port (Panel Processor) 4 5 6 PANEL AUX USB GPI AC 2 AC 1 RS 422/485 Grounding Lug GPI USB (Panel Processor) Redundant AC Power 2 (option) 100-240V AC Power 1 CAUTION Do not connect or disconnect the multi-pin cables linking a PCU to a Menu Panel or Control Panel Stripe while the PCU is powered up. Damage to the Kayenne XL equipment can result. The Kayenne XL Package uses a Panel Control Unit (PCU). This 3RU rackmount frame powers the Control Panel and Touch Screen Menu Panel(s), and houses the processors for these devices. The PCU has one processor for the Control Panel, and another processor for the standard Touch Screen Menu Panel. Kayenne XL Package -- Installation and Service Manual 75 8362_02r0 8362_01r0 Section 3 -- Kayak HD Frames The PCU has an internal Ethernet switch, used for Menu Panel processor communications. An additional Ethernet port is used for Control Panel processor communications. See Section 4-System Cabling for more information about Kayenne XL cable connections. Internal Redundant Power Supply Option This option provides redundant power for the Kayenne XL PCU chassis. It slides into an extra power supply slot in the video processor chassis. One additional power supply provides redundancy. 76 Kayenne XL Package -- Installation and Service Manual Section 4 System Cabling Overview The Kayenne XL system uses Ethernet, serial, and USB connections. Custom multi-pin cabling is also used to connect the Kayenne XL Panel Control Unit (PCU) to Kayenne XL control surface and Menu Panel components. The Kayak HD Video Processor Frame and PCU each have built-in Ethernet switches. Tally outputs and GPI I/O (General Purpose Interface Input/Output) control is also available (Figure 54). Figure 54. Kayenne XL System Communications Overview Menu Panel USB (4) Kayenne XL PCU 7 Hard Disk 8 Hard Disk Ehternet Switch Kayenne XL ContrPanel Local Aux Stripe ME Stripe ME Stripe ME Stripe (Up to 8 Stripe Connections) 4 5 6 1 2 3 4 Ehternet Switch Keyboard, VGA* RS-232* USB (2)* Menu CPU 1 2 3 Kayak HD Video Processor Frame Video Processor CPU Compact Flash Internal Control 5 6 7 8 Menu CPU (option) RS-422/485 (8) GPI In/Out Tally USB (2)* Keyboard, VGA* RS-232* Panel CPU Compact Flash Panel Main LAN Panel Aux LAN (not used) Image Store CPU RAM Only USB RS-422/485 Ethernet Serial Control Custom Multi-Pin (Menu, 15m / 50ft max length) Custom Multi-Pin (Panel, 15m / 50ft max length) * Maintenance Only (board front edge) Drive Disable Internet or Wireless Connections Remote Aux Panel Facility LAN Switch Remote Aux Panel CAUTION The facility network used for your Kayenne XL/Kayak HD system (and other video production equipment) should be kept separate from any external network, to prevent network traffic from adversely affecting Kayenne XL system operation. Kayenne XL Package -- Installation and Service Manual 8623266_39_r1_ws RS-232* USB (2)* Keyboard, VGA* Technical Director's Laptop CD-ROM Ethernet Router Isolate Kayenne System from External Network 77 Section 4 -- System Cabling Kayenne XL system power is provided by power supplies built into the Kayak HD Video Processor Frame and Kayenne XL PCU. Power is routed to control surface components and Menu Panels from the PCU through the custom multi-pin cabling. Serial digital video and key input and output signals are connected to the Kayak HD Video Processor Frame. Specified MatchDef Input pair and SetDef Output pair connectors on the Frame can be used for internal format conversion (an optional feature). Separate Video Reference inputs are available for HD and SD formats. Network Cabling Network connections are required between the Kayak HD Video Processor Frame and the PCU. [. . . ] Control Panel Fader · Follow the displayed instructions Use K1 thru K2 Buttons to set ME Stripe number. Me Stripe =2 PCU Port =2' Press Key1 button in topmost stripe's transition module. Kayenne XL Package -- Installation and Service Manual 179 Section 5 -- Maintenance Figure 168. Display · · · · Press Key2 in stripe below topmost stripe. Reboot the panel to activate the changed assignment, 180 Kayenne XL Package -- Installation and Service Manual Diagnostics Diagnostics This Information is intended for Grass Valley service personnel only! Control Panel Module Diagnostics Starting with Control Panel module FPGA version DS1281. 037 a boot information/diagnostic will be shown on the first character display in every display chain (min. [. . . ]