Detailed instructions for use are in the User's Guide.
[. . . ] WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING (Passive Filter Circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONFIGURATION OF CONTROL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] Passive filter error
[L29] / [CF]
(d07 / AI-NET)
IPDU quantity error
Sub-code: 01: IPDU1 error 02: IPDU2 error 03: IPDU1, 2 error 04: Fan IPDU error 05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error 07: All IPDU error, Disconnection of communication line between IPDU-I/F P board, . C. boad for FAN" error, "Passive filter" error . C.
Is jumper setup of outdoor I/F P board correct?(Jumpers 7, 8, 9 ON) YES Is communication connector between IPDU and I/F P board connected?YES Is there no disconnection of communication line between IPDU and I/F P board?F500 10A 250V~ YES Is the output voltage of a Power supply P board for FAN normal?CN502 or CN500 DC 330V (Judgment : DC180-370V) YES
NO
Correct connection of connector.
Passive filter box
NO
Reactor
Correct connection of connector.
RED Resistor
WHITE ~
YES
Replace communication line.
YELLOW
Diode + rectifier
NO
Correct connection of connector.
CN01
NO
Correct connection of connector.
Electrolytic capacitor board
NO
Replace the electric fuse.
RED BLUE YELLOW
NO
Power supply P board error. . C.
Connector (YELLOW)
Relay connector (WHITE)
NO Is a passive filter normal?YES Is there voltage fluctuation between 4 and 5 pins of CN600 on I/F P board. (Measurement by tester: DC0 to 5V, 5 pin GND) YES Is there voltage fluctuation between 3 and 5 pins of CN600 on I/F P board. (Measurement by tester: DC0 to 5V, 5 pin GND) YES NO NO
Check the short circuit of each part, and opening. And correct the fault parts.
I/F P board error . C.
Auxiliary code 01 02
P board . C. As there is especially no problem in expression of the refrigerating cycle diagram, the diagram is not changed.
Capillary tube
Capillary tube
Strainer
Strainer Check valve
Solenoid valve (SV3A) Solenoid valve (SV3B) Check valve
Strainer
Balance pipe Liquid side Gas side servise valve servise valve servise valve
13
n Inverter unit (8, 10, 12HP)
Model: MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E
Propeller fan
FM Sensor (TE1) Strainer Pulse motor valve Solenoid valve (SV12) (PMV1) (PMV2) Strainer
Fan motor
(Right side) Main heat exchanger (Left side) Main heat exchanger Sub heat exchanger (Right side) Sub heat exchanger (Left side) Solenoid valve (SV11) 4-Way valve Capillary tube Sensor (TS1) Sensor (TS2) Solenoid valve (SV2) Capillary tube Sensor (TO)
Check valve (PMV3) Check valve Strainer Solenoid valve (SV5) Capillary tube
Low-pressure sensor
High-pressure sensor
Check valve
Sensor (TL)
Solenoid valve Check joint (SV6) Capillary tube Strainer Solenoid valve (SV3D) Capillary tube Solenoid valve (SV41) High-pressure switch Sensor (TD1)
Check joint
Oil separator
Strainer Check valve Solenoid valve (SV42)
Check valve
Strainer Capillary tube Sensor (TK3) Strainer Check valve Solenoid valve (SV3C)
Liquid tank
High-pressure switch Sensor (TD2)
Accumulator
Check joint
Compressor 1 (Inverter)
Strainer Check valve
Compressor 2 (Inverter)
Capillary tube Sensor (TK1) Solenoid valve (SV3E) Capillary tube Sensor (TK4)
Capillary tube Sensor (TK2) Oil tank Capillary tube
Changed positions
Strainer
Strainer Strainer
Solenoid valve (SV3A) Check valve
Solenoid valve (SV3B)
Check valve
Service valve of balance pipe
Service valve at discharge gas side Service valve at suction gas side
Service valve at liquid side
As shown in the left, the oil tank appearance of A05-004-1 is changed. As there is especially no problem in expression of the refrigerating cycle diagram, the diagram is not changed.
14
5-4. Refrigerant Recovery When Replacing the Compressor
n How to operate the system during repairing of the defective outdoor unit
MMY-MAP0501HT8(-E), MMY-MAP0601HT8(-E), MMY-MAP0801HT8(-E), MMY-MAP1001HT8(-E), MMY-MAP1201HT8(-E)
<Work procedure>
1. Next, recover the refrigerant in the system by using a recovery device, etc. The refrigerant amount to be recovered is determined based upon the capacity of the troubled outdoor unit. (See the following table. ) Example) In a case of backup for 10HP-outdoor unit in 30HP system: in the original system HP (30HP system) = 36. 0kg Refrigerant amount in system HP (20HP system) after backup = 27. 0kg Refrigerant amount to be recovered = 36. 0 27. 0 = 9kg 3. For the unit which refrigerant has been recovered, execute "Outdoor Unit Backup Setup" in another section. All the work has finished.
System HP 5 6 8 10 12 14 16 18 20 22 5 6 8 10 12 8 8 10 10 8 12 8 12 10 10 10 8 12 10 12 10 12 10 10 12 12 12 12 6 8 8 10 8 10 8 12 8 10 10 8 10 8 12 10 12 10 10 10 12 12 12 8 8 10 8 10 8 10 8 12 10 10 10 10 12 12 8 10 10 10 10 12 8 8 8 8 6 Refrigerant amount (kg) 8. 5 8. 5 13. 5 14. 5 15. 5 20. 5 24. 0 24. 0 27. 0 32. 5 29. 0 32. 0 31. 0 32. 0 34. 0 36. 0 42. 0 37. 0 42. 0 39. 0 42. 0 40. 0 42. 0 43. 0 44. 0 46. 0 48. 0 50. 0
Combination of outdoor units
24 26 28 30 32
34
36 38 40 42 44 46 48
15
5-5. Replacing Method of Parts
<SMMS Series (A03-009, A04-008) >
No. 6 Part to be exchanged Pressure sensor positions of 2-way valve coil Work procedure Remarks
SV3C Rear side
SV3A
SV3D
SV3B
Liquid tank SV3E Accumulator SV2 Oil separator
SV41
Compressor (1) SV42
Compressor (2)
PS sensor
SV5
Front side
Inverter assembly PD sensor
7
Temperature sensor positions and identification
<Front side of air conditioner>
TS1 sensor (Gray) TD1 sensor (Yellow) TD2 sensor (Red)
TL sensor (White) Compressor (1) Compressor (2)
Accumulator
16
No. 7
Part to be exchanged Temperature sensor positions and identification
Work procedure
Remarks
<Rear side of air conditioner>
Rear side TK sensor (White) Accumulator TK1 sensor (Black) Accumulator side (Rear side)
Oil separator TK4 sensor (Green) Liquid tank
TK2 sensor (Blue) Front side
Front side
8
Attachment/ detachment of pipe fixing rubber
In this air conditioner, (segmentation system) eyeglass rubber and SUS fix band are adopted for fixing the vibration system as one measures to improve the reliability.
<Used positions of SUS fixing band: Total 5 positions>
MAP1201H, 1001H, 0801H: Ø8. 0 Ø25. 4 MAP0601H, 0501H: Ø8. 0 Ø19. 05 between SE3E valve and suction pipe
Ø6. 35 Ø15. 88 between SV3C valve and discharge pipe
Ø8. 0 Ø19. 05 between SV42 valve and suction pipe Ø8. 0 Ø19. 05 between SV41 valve and suction pipe Ø6. 35 Ø15. 88 between SV2 valve and discharge pipe
17
<SHRM Series (A05-004-1) >
No. [. . . ] Board Assembly, Passive, MCC-1580 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 4 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 2
Model Name MMY- MAP 1201HT8-E 1001HT8-E 0801HT8-E 0601HT8-E 0501HT8-E 1 2 1 2 2 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 2 2 2 2 1 1 1 4 1 1 1 2 2 2 2 1 1 1 4 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 4 1 1 4 1 1 1 2 1 1 1 1 2 1 1 1 1 2 3 3 1 1 1 1 1 2 3 3 1 2 2 2 1 1
25
MMY-MAP0501HT8-E (5HP), MMY-MAP0601HT8-E (6HP), SATELLITE L950D (8HP), MMY-MAP1001HT8-E (10HP), MMY-MAP1201HT8-E (12HP)
28, 33 (SV3E) 28, 33 (SV3C) 12
28, 33 (SV2) 28, 33 (SV3D) 28, 33 (SV3A) 55, 58, 63 28, 38 (SV3B) 61 49
52 50 56, 58, 63
57, 59, 63 54 53
28, 37 (SV4)
28, 37
68
4 (8, 10, 12HP) or 5 (5, 6HP)
62, 72 13, 14
40, 41
31, 34 or 31, 36 (5, 6HP)
30 32 or 35 (5, 6HP)
30
26
Location No. 4 5 12 13 14 28 30 31 32 33 34 35 36 37 38 40 41 49 50 52 53 54 55 56 57 58 59 61 62 63 68 72
Part No. 43041781 43041782 43049683 43050407 43063317 43146660 43146676 43146722 43146727 43146711 43146698 43146699 43146687 43146712 43146730 43146709 43146708 43148202 43148192 43148200 43149377 43149378 43149317 43149318 43149319 43149320 43149321 43149323 43149324 43149325 43151283 43197184
Description Compressor, DA421A3FB-23M Compressor, DA351A3FB-23M Band, DIA 8, EPDM Thermostat, Bimetal Holder, Thermostat Coil, Solenoid, AC220240V, 50Hz, VPV-MOAJ510B0 Joint, Check Coil, Solenoid, STF-01AJ502E1 Valve, Gas, DIA 25 Valve, 2-Way, VPV-122DQ1 Valve, 4-Way, STF-0731G Valve, Ball, B5/8F, Rohs Valve, 4-Way, STF-0401G Valve, 2-Way, VPV-303DQ1 Valve, 2-Way, VPV-603DQ2 Valve, PMV, HAM-BD24TF-1 Coil, PMV, HAM-MD12TF-3 Tank, Liquid Separator Accumulator, 20L Sensor Assembly, Low Pressure, 150XA4-L1 Sensor Assembly, High Pressure, 150XA4-H3 Rubber, Supporter, Pipe, DIA 25. 4 Rubber, Supporter, Pipe, DIA 19. 0 Rubber, Supporter, Pipe, DIA 15. 9 Rubber, Supporter, Pipe, DIA 8. 0 Rubber, Supporter, Pipe, DIA 6. 4 Rubber, Supporter, Pipe, DIA 9. 5212. 7 Rubber, Cushion, EPDM Band, Fix, SUS304 Switch, Pressure, ACB-4UB32W Bolt, Compressor, M6, SWCH18A 3 1 2 2 1 1 1 1 1 1 2 1 3 1 2 6 4 2 6 2 2 2 9 3 1 1 5 1 2
Model Name MMY- MAP 1201HT8-E 1001HT8-E 0801HT8-E 0601HT8-E 0501HT8-E 2 2 2 2 2 2 9 3 1 1 5 1 2 2 2 9 3 1 1 5 1 1 1 3 1 2 2 1 1 1 1 1 1 2 1 3 1 2 6 4 2 6 3 1 2 2 1 1 1 1 1 1 2 1 3 1 2 6 4 2 6 3 1 3 1 2 6 4 2 6 3 1 3 1 2 6 4 2 6 3 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 5 5 2 2 2 9 3 1 2 2 2 2 9 3 1
27
27 27 Valve Checked 50 33 79 68
TD
44 (8, 10, 12HP) or 45 (5, 6 HP) Separator Oil SV2 37 79 79 Strainer Compressor Strainer 29 43 Valve Checked 77 ID 1. 2 × 1000 L SV3C Strainer Strainer 76 ID 1. 0 × 500 L ID 1. 0 × 1000 L 33 37 SV42 4 (8, 10, 12HP) High or Pressure 68 Switch 5 (5, 6 HP)
TO
64 (8, 10, 12HP) or 66 (5, 6 HP)
Valve Checked 4 (8, 10, 12HP) High Pressure or Switch 5 (5, 6 HP)
TD
Condenser Left Side
Strainer
Condenser TE Right Side SV5 39 30 Joint Check
High Pressure Sensor 54 Strainer 37 SV41 ID 0. 8 × 1000 L 75
Compressor
43 Strainer
Refrigeration Circuit Diagram
Pulse Motor Valve (5, 6 HP: 1 Valve) 40
65 (8, 10, 12HP) or 67 (5, 6 HP)
Valve 4-Way
Joint Check
30
TS
MMY-MAP0501HT8-E (5HP), MMY-MAP0601HT8-E (6HP), SATELLITE L950D (8HP), MMY-MAP1001HT8-E (10HP), MMY-MAP1201HT8-E (12HP)
29 Valve Checked ID 1. 2 × 1000 L 77
28
33 33 SV3E 38 1 Valve Checked SV3B SV3A Valve Checked 29 37 52
8 (8, 10, 12HP) or 7 (5, 6 HP) 81 (8, 10, 12HP) or 82 (5, 6 HP) Strainer Liquid Line Valve Checked 76 34 (8, 10, 12HP) or SV3D 36 (5, 6 HP)
TL
53 Strainer
Low Pressure Sensor
Valve Packed
Joint Check
30
10
10 ID 2. 0 × 1000 L ID 2. 0 × 1000 L
7
Oil Balance Line
48
44 (8, 10, 12HP) or Tank Liquid 45 (5, 6 HP) Accumulator 49 FP Plug Fusible
Valve Packed
Strainer
32 (8, 10, 12HP) or 35 (5, 6 HP)
80 (8, 10, 12HP) or 82 (5, 6 HP)
Gus Line
46 (8, 10, 12HP) or 47 (5, 6 HP)
Valve Service (5, 6 HP: Valve Ball)
Strainer
Location No. 1 4 5 7 8 10 27 29 30 32 33 34 35 36 37 38 39 40 43 44 45 46 47 48 49 50 52 53 54 64 65 66 67 68 75 76 77 79 80 81 82
Part No. [. . . ]